Integration into complex assemblies in the bodyshop
Metal forming on state-of-the-art presses
Efficient transfer die
Finished stamped metal
Cast material
Loading of the stamped metal part into the mold
Mold
Cast VarioStruct-component in the mold
Unloading of the VarioStruct-component from the mold

Mass Production

It is always the unusual, novel ideas that are especially persuasive and attractive to the audience at a premiere. This is equally true for art and technology. The premiere of metal stamping and casting together, using the combination of steel and aluminum in a single multi-material component, requires a new way of thinking for the production process. But even the best premiere is only convincing if it reliably and securely fulfills the requirements of mass production.

The process chain is like a high-stakes puzzle. Each element of the manufacturing process, no matter how small, has to be precisely validated and perfected before the hybrid lightweight components can be reliably produced. The molding and casting experts, with their far-reaching experience, ensure a smooth manufacturing process for VarioStruct components. As proven specialists in the fields of development, toolmaking, stamping technology and casting, they share an uncompromising passion, a zeal for perfection.

Integration into complex assemblies in the bodyshop
Metal forming on state-of-the-art presses
Efficient transfer die
Finished stamped metal
Cast material
Loading of the stamped metal part into the mold
Mold
Cast VarioStruct-component in the mold
Unloading of the VarioStruct-component from the mold

FEV Vehicle GmbH | Soerser Weg 9 | 52070 Aachen | Germany | Tel: +49-241-60833-0 | Fax: +49-241-60833-20